huangyan yichuan mold factory especially
in making:bottle mould. |
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The requirement of PET bottle has accordingly become more and more, which leads many investors to set foot on the PET bottle production field. To meet the different requirements for the PET bottle, bottle mould from different customers, Yichuan has successfully developed advanced hot runner bottle mould from 1 cavity to 72 cavities for standard neck PET. Its wide utilization and reliable property with the economic investment, the shortest production startup time and the lowest maintenance cost make bottle mould be most popular among bottle manufacturers. Now we do have 2 series bottle tool designs, one of series adopts rectifying system for bottle’s wall thickness, and another series is standard structure. |
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1. Mould ranges from 1 cavity up to 72
cavities 2. Advanced structure is designed consulting European bottle mould. 3. Mould cavity and Core are made of steel with fine polishing, high hardness and anti-corrosion to get mold's high precision and good quality. 4. Pneumatic drive the nozzle pin for simultaneous high-speed open and close actions. 5. Patent designed rectifying system is adopted to lessen the possible bottle thickness problem happening during production. 6. Special designed water hoses eliminate leakage and water marks on bottle. 7. Mouldflow analysis reduce AA level. 8. Long using life over 2.5 million times of injection cycle. |
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Yichuan Machinery designs not only bottle
with standard neck size for water bottle, carbonated drink bottle and
oil bottle, also design bottle of special shape responding to customer’s
request. Yichuan adopts a wide range of computer-aided engineering service
from design conception to the finished products to make customer satisfied. |
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Yichuan series bottle injection mould
adopts an advanced valve-gate unit, which is used to control the mold’s
injection hole open & close on each cavity. Reliable sealing function,
smoothing moving, low thermal expansion rate, and long using life are
its main features. |
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The patent designed rectifying device
is equipped to rectify the bottle thickness during bottle production.
The bottle thickness can be adjusted below 0.05mm. |
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Yichuan series bottle mould
with double heating system ensures perfect heating effect. It has separate
temperature control mode: the heater bars are used to heat the mould’s
manifold plate; the small heaters are used to supply the continuous heating
temperature for cavity nozzle. |
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A specially designed cooling system with
perfect cooling effect for each inner parts including core, cavity and
valve gate system of Yichuan bottle injection mould. |
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Yichuan series bottle injection mould
adopts specially designed hot runner system to achieve ideal and prompt
heating effect for bottle production. Lager flowing channels of such hot
runner system ensures the mold to produce bottle with lower injection
pressure, which reduces mold’s each part’s wear & tear and maintenance
cost, and also saves electric energy. |
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Mould cavity and Core are made of imported
mould steel with fine polishing, high hardness and anti-corrosion to guarantee
mould's high precession and good quality. Digital Control Lathe, EDM, jig-boring machine and high-precision grinding machine have been used on mould machining. High machining precision and fast machining speed ensure Yichuan’s high quality moulds. |
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After mechanical treatment, enhance steel’s
strength and prolong mould service life. For example, we coat chrome on
the mould plate surface for rustproof purpose and go on nitrogen treatment
on neck part to increase its hardness. Special coatings also are available
at Yichuan Machinery. With right operation, bottle mould
reaches 2.5 million shots. |
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Each set of bottle mould
undergoes strict mould trials before shipping from factory and attaches
full set of parameter that is recorded depending on their own and sole
serial number. Together with the bottle mould, full set
of spare parts will be supplied for free to keep mold normal working.
In the use of the bottle mould, Yichuan provides adequate
spare part to any request and Yichuan service department are very willing
to provide technical support immediately for any possible request in any
time. |
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keywords:bottle mould |
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